Multifunctional plasma (PVD) coating machine
From the beginning of Shunde Shizhou Heat Treatment plant to today's mature Guangdong Strong Metral Technology CO., LTD.The company has achieved the glory of thirty-three years of metal material heat treatment equipment. In terms of overseas markets, the company has successfully developed India, Vietnam, Italy and many other international markets.
In modern manufacturing, the application of multi-functional plasma coating machine (PVD furnace) is profoundly changing the field of PVD cutting machining, and puts forward a series of new and challenging pursuits for PVD cutting machining and tool performance, PVD coating machine covers many key aspects such as high speed, high precision, high efficiency, intelligence and environmental protection.
1. PVD coating machine provides high-speed, high-precison, high-efficiency, intelligent and envioronmentally friendly pursuit for maching and tool performers.
a. Demand and realization of high speed cutting
With the continous pursuits of production efficiency in the man ufacturing industry, high-speed cutting has become an inevitable trend. The coating plated by the PVD can significantly reduce the friction coefficient between the tool and the workpiece. For example, tools with TiAIN coating can effectively reduce the generation of cutting heat due to the low friction characteristics of the coating during high-speed cutting, so that the tool can work steadily at a higher cutting speed. This not only improves the material removal rate per unit time, but also reduces processing costs to a certain extent. Research shows that in some metal maching, using PVD-coated cutters, the cutting speed is 30% to 50% higher than that of uncoated cutters, which greatly improves maching efficiency.
b. Guarantee of high-precision coating coating machine
High-precision maching is very important for modern manufacturing, especially in precision fields such as aerospace and electronics. The PVD coating machine can evenly cover the surface of the tool, but also ensure the dimensional stability of the tool during long-term cutting. Taking milling as an example, milling cutters treated with PVD coating can be controlled within ±0.005mm when maching high-precision parts, which effectively reduces maching errors and improves product qualification rate and quality consistency.
c. The promotion of the efficient processing
Efficient maching not only improves the cutting speed, but also to extend the service life of the tool and reduces the number of tool changes. The PVD coating graetly extends the service life of the tool by improving the hardness and wear resistance of the tool.
d. The help of intelligent development
With the rise of intelligent manufacturing, intelligent tools have become a trend. PVD technology can integrate micro-sensors to monitor tool wear, cutting force and other parameters in real time. These data can be fed back to the processing system for intelligent control.
e.Implementation of the concept of environmental protection
With a high awareness of environmental protection, the manufacturing industry has become more and more strict with environmental protection requirements. As a physical vapor deposition technology, PVD coating machine has the advantages of no pollution and low energy consumption compared with the traditional chemical coating method. The PVD coating machine does not use harmful chemical reagents when working, which eliminates the discharge of chemical waste liquid and reduces environmental pollution. In addition, the service life of the coating tool is extended, the replacement frequency and material consumption are reduced, and the goal of environmental protection and sustainable development is achieved.
2.The multicomponent alloying of coating machine makes the tool obtain good comprehensive properties such as high wear resistance, low friction, good thermal stability and strong oxidation resistance.
3. Tends to be integrated, modular and intelligent
The process equipment of the coating also tends to be integrated, modular and intelligent, to ensure that the coating mechine is becoming more and more personalized, and the coating tool has been greatly developed.The integrated PVD coating machine device integrates a variety of functional modules, such as gas supply, plasma generation, vacuum system, etc., making the entire coating process more compact and efficient, reducing equipment footprint and energy consumption.The modular design makes the maintenance and upgrade of the equipment more convenient, and users can flexibly replace or add specific functional modules according to their own needs, and customize the coating machine that meets the production requirements.
4.Product models
5. PVD Coating machine types
TiN, CrN, ZrN, TiCrN, TiAlN, TiAlCrN, ZrCrN and other multi-component composite coatings;Nano multilayer superhard film, nano composite superhard film and so on.
6. Product application
Multifunctional plasma coating machine (PVD furnace) can prepare nano coating, rare earth modified coating, superhard coating and multifunctional composite coating for improving the surface properties of various high-strength, high-speed and wear-resistant mechanical parts.It is often used in the fields of navigation, high-speed rail and decorative materials.
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Website | www.strongmetal.cn
Address | No. 32, Shizhou, Chencun, Shunde, Foshan, Guangdong